Magnetic Float Level Switch

Magnetic Float Level Switch

Product Overview

The VSAN Magnetic Float Level Switch is a highly reliable and rugged point level sensing instrument designed to detect predetermined liquid levels in tanks, vessels, reservoirs, and process equipment. It operates using the proven magnetic float principle, providing dependable high-level, low-level, or multi-point level detection for automatic process control, pump protection, overflow prevention, and alarm systems. Its simple design, maintenance-free operation, and long service life make it one of the most widely used level switches across various industrial sectors.

The transmitter consists of a buoyant float containing a permanent magnet that moves up and down with the liquid level along a guide stem. Inside the stem, hermetically sealed reed switches are positioned at predetermined switching points. As the float reaches the configured level, the magnetic field activates the reed switch, causing the electrical contacts to open or close and generate a switching signal.

The VSAN Magnetic Float Level Switch is suitable for a wide range of liquids including water, wastewater, diesel, lubricating oil, hydraulic oil, edible oil, chemicals, solvents, acids, alkalis, coolants, fuel oils, process liquids, and other compatible fluids. It is available in Top Mounted, Side Mounted, Vertical, Horizontal, External Chamber Mounted, and Multi-Point Level Switch configurations to suit different installation requirements.

Manufactured using premium-quality materials such as SS304, SS316, SS316L Stainless Steel, PVC, PP, PVDF, PTFE, and engineering plastics, the switch offers excellent resistance to corrosion, pressure, temperature, and harsh industrial environments. Depending on the application, different float materials and guide stem designs are available to ensure optimum performance and long operational life.

The VSAN Magnetic Float Level Switch is available with SPST, SPDT, NO (Normally Open), NC (Normally Closed), and Changeover Contacts, making it compatible with PLC, DCS, SCADA Systems, Relay Panels, Pump Control Panels, Alarm Systems, and Industrial Automation Equipment. Multiple switching points can also be incorporated within a single unit to monitor different liquid levels simultaneously.

Designed for continuous industrial operation, the switch features a rugged IP65/IP67/IP68-rated enclosure (model dependent), ensuring reliable performance in dusty, humid, and outdoor environments. Optional Explosion-Proof (Ex-proof) versions are available for hazardous locations where flammable gases or vapors are present.

The VSAN Magnetic Float Level Switch is widely used in Oil & Gas Industries, Chemical Processing, Petrochemical Plants, Water & Wastewater Treatment, Power Plants, Pharmaceutical Industries, Food & Beverage Processing, Marine Applications, Steel Plants, Cement Industries, HVAC Systems, OEM Equipment, Storage Tank Farms, Boiler Systems, and Industrial Automation, where dependable point level detection is critical.

With its robust construction, simple operating principle, high switching reliability, and maintenance-free performance, the VSAN Magnetic Float Level Switch provides an economical and dependable solution for industrial liquid level control and protection.

Working Principle

The VSAN Magnetic Float Level Switch operates on the Magnetic Reed Switch Principle.

A float containing a permanent magnet is positioned on the liquid surface and moves vertically or horizontally according to the liquid level.

Inside the guide stem, one or more hermetically sealed reed switches are installed at predetermined switching points. As the float approaches a reed switch, the magnetic field activates the switch, causing its electrical contacts to either open or close.

This switching action generates an electrical signal that can be used to start or stop pumps, activate alarms, control valves, or provide level indication to PLC, DCS, SCADA systems, or industrial controllers.

When the liquid level moves away from the switching point, the float also moves accordingly, allowing the reed switch to return to its normal position.

This non-contact magnetic switching mechanism ensures high reliability, minimal mechanical wear, excellent repeatability, and long service life.

Key Features

  • Magnetic Float Level Detection Principle
  • Reliable High & Low Level Switching
  • Single Point & Multi-Point Level Detection
  • High Accuracy and Excellent Repeatability
  • Maintenance-Free Operation
  • Suitable for Water, Oils, Chemicals & Process Liquids
  • Top Mount & Side Mount Models Available
  • Vertical & Horizontal Installation Options
  • SPST / SPDT Contact Configuration
  • Normally Open (NO) / Normally Closed (NC) Contacts
  • Multi-Level Switching Available
  • SS304 / SS316 / SS316L Construction
  • PVC, PP & PTFE Wetted Parts Available
  • Corrosion-Resistant Design
  • Suitable for Pressurized & Atmospheric Tanks
  • Weatherproof IP65 / IP67 / IP68 Enclosure
  • Explosion-Proof (Ex-proof) Version Available
  • Easy Installation and Maintenance
  • Factory Calibrated and Tested
  • Compatible with PLC, DCS & SCADA Systems
  • Long Mechanical & Electrical Service Life

Applications

The VSAN Magnetic Float Level Switch is widely used for point level detection and automatic liquid level control in various industries.

Oil & Gas Industry

  • Diesel Storage Tanks
  • Fuel Oil Tanks
  • Lubricating Oil Systems
  • Process Vessels
  • Refineries

Chemical & Petrochemical Industry

  • Chemical Storage Tanks
  • Acid & Alkali Tanks
  • Solvent Storage
  • Mixing Vessels
  • Process Equipment

Water & Wastewater Industry

  • Water Treatment Plants (WTP)
  • Sewage Treatment Plants (STP)
  • Effluent Treatment Plants (ETP)
  • Underground Water Tanks
  • Pumping Stations
  • Overhead Water Tanks

Food & Beverage Industry

  • Dairy Processing
  • Beverage Production
  • Edible Oil Storage
  • Water Storage Tanks
  • Process Vessels

Pharmaceutical Industry

  • Purified Water Systems
  • Chemical Storage Tanks
  • Process Equipment
  • Utility Systems

Power Generation

  • Boiler Feed Water Tanks
  • Condensate Tanks
  • Cooling Water Reservoirs
  • Chemical Dosing Tanks
S.No User Manual Download
1 User Manual Download
S.No Document Name Download
1 MAGNETIC FLOAT SWITCH Download

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